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Automated 25kg Bag Break Station

RSA automatic 25kg Bag Unloading Station

The RSA Automatic bag splitter allows the splitting of bags loaded onto a conveyor belt by pressing and cutting to unload the product in an automatic and safe manner.

The RSA Automatic Bag Splitting Station by EXTRAC is great value, offering cutting edge technology with few moving components and a simple operating principle.

It is made up of a splitting unit which consists of a trough that encloses an extra heavy-duty splitting screw which cuts the bags and empties the product into the screening unit that is a horizontal, cylindrically shaped rotating screen, complete with drive unit. On top of the screening unit a suitable fan-operated dust collector can be integrated. Alternatively, the RSA is supplied with connecting spigots for a central de-dusting unit.

The RSA Automatic Bag Splitter is used for splitting and emptying of single or multiple layer bags made from paper, polyethylene, polyethylene-lined paper, interwoven plastic, or polyethylene-lined interwoven plastic.
The bags are loaded manually or via a belt conveyor into the inlet which is covered by a dust collection hood. The bags drop from the belt on a heavy-duty shaftless screw. Thin bags will burst open just through impact. Bags with multiple layers or those made of elastic plastic material are pulled in by the slowly turning screw and ripped open through a scissor effect between screw and trough. Interwoven plastic bags are cut open by a multiple cutting disc set mounted on top of the inlet. The bag contents fall through the screen mesh into a collecting device mounted on the outlet of the machine allowing the product to be fed into a Screw Conveyor, Rotary Valve or other conveying system.

  • Available in Carbon Steel, Stainless Steel 304 or Stainless Steel 316.
  • Available with duct collection filter mounted on the unit.
  • Available with connection for a centralised dust collection system to be connected.
  • Low operating noise.
  • Able to handle bags of different sizes without machine adjustment.
  • Low product residue.

Open Automatic Bag Break Station Brochure

Bulk Bag Unloader on Scales

Filquip designs and supplies Bulk Bag Unloaders with weighing systems to automate the bulk bag unloading process, so the correct weight of product is decanted from the screw conveyor into the next plant process.

When required, the customers plant PLC specifies the weight of product needed and the load cells on the system provide loss in weight feedback to help control the screw conveyor which meters the product from the bulk bag until the correct weight has been decanted into the tank.

  • WAM SBB-HFF-M Bulk Bag Decanter with Monorail or Forklift Fed System
  • Optional 2T Electrical Crane Hoist for the Monorail
  • Optional Bulk Bag Massaging System for improved product flow out of each bulk bag
  • Manual Isolation Slide Gate Valve between the bulk bag unloader and the Screw Conveyor
  • TX SS304 Screw Conveyor,multiple diameters and lengths available.
  • Support Skid Frame in SS304 PFC with integrated Load Cells, Summing Box and Weight Indicator
  • Integrated Control Panel with Local and Remote Operation modes
    Loss in Weight Bulk Bag Unloader

Bulk Bag Unloader on Scales

Filquip Pneumatic Conveying Testing – Brisbane, Australia

Filquip offers trials for Pneumatic Conveying of powders and granules on our trial pneumatic conveyor units that are setup in Brisbane, Australia.

Filquip are specialists in bulk material handling equipment for powders and granules since 1999, we have the experience and expertise needed to solve your material handling requirements.

Mobile Bulk Bag Unloader

Filquip with our partners design, fabricate and supply a range of Mobile Bulk Bag Unloader systems with bag splitters and integrated screw conveyor to decant to products.

The following equipment packages have been designed, supplied and commissioned:

  • Hard wearing bag splitting knife.
  • 1m3 Storage Hopper with Electric Vibrator for product flow.
  • Modular Screw Conveyor (De-mountable for transport or storage).
  • Local control panel, wired ready for use to the motors.
  • Optional Extra: Winch operated bellow with inner and outer chute for dust control.
  • Optional Extra: Integrated Dust Extractor with Fanset for dust control.
  • Optional Extra: Lump breaker for the hopper transition into the screw conveyor.

 

Mobile Bulk Bag Unloader

 

  • Mobile Bulk Bag Splitting Station

 

Wacker Mount Vibrators

Filquip is proud to Introduce the new OLI External Electric High Frequency Vibrators for formworks and moulds. This new design allows precast plants to use both Oli and Wacker Quick Release mounts. Wacker Mount Vibrators

The OLI MVE1530 High frequency electric vibrators are used on construction sites and in precast manufacturing plants to obtain high-quality products (exposed concrete), with excellent aesthetic results and weather resistance. The vibration is transmitted to the concrete indirectly through formworks or mould.

The OLI external electric vibrators are characterised by high operating efficiency and ease of installation. Specifically designed cradles reduce the time required for installing and repositioning.

Product Features:

  • Centrifugal vibration force: 1373 kg
  • RPM: 0 – 6000
  • Frequency: 0 – 200Hz
  • Available Voltages: 42V & 240V/415V
  • Weight 11kgs

Product Benefits:

  • Suits the AR Range of Wacker Cradles
  • High Operating Efficiency
  • Cost Effective
  • Premium quality bearings

Wacker Mount Vibrators from OLI datasheet

Dustcotech Filters

Rectangular Dust Collector Replacement FiltersDust Collector Replacement Filter

Filquip offers a range of filter cartridges for almost any collector unit including Dustcotech Filters. Filquip can manufacture filter cartridges to provide a solution to any cartridge filter problem. We pride ourselves on being able to deliver filtration solutions for the dirtiest, stickiest, hottest and nastiest products.

  • Snap ring, Bottom screw-in, Standard plain end, Flanged plain end, Tri-lobe style top cap options available.
  • Metal, Polymer/plastic cap and Moulded base matching pleat bottom cap options available.
  • HEPA filters and HVAC general filters available.

Some of the replacement dust collector filters we manufacture are compatible with:

  • Dustcotech replacement filters.
  • Clyde-Apac replacement filter cartridges.
  • Air Systems dust collector replacement filters.
  • Consonic Dust Filters.
  • Scutti Dust Collector Filters
  • Mix Dust Collector Cartridges.
  • Donaldson Siloair Replacement Cartridges.
  • Unicell Filters.
  • Torrit dust collector replacement filters.
  • Vac Truck Pencil Filters.
  • Portabatch Filters.
  • Trumpf Laser Cutter Filters.
  • Ditch Witch Filters

General enquiries and challenges to find solutions to dust collector and bag house problems are welcomed.

Filquip Replacement Dust Collector Filter Cartridges Range

Container Explosion Panels Australia

Filquip Australia is a proud supplier of Explosion Panels for installation in external walls of containers, electrical switch rooms, fuel cell systems and in BESS (Battery Energy Storage Systems) to relieve over-pressure caused by explosions due to arc flash.

These safety elements are certified and tested to open at the required pressure. They are generally installed on the roof of BESS containers to safely direct the explosion upwards and thus protect property and people.

– Designed single flat in Stainless Steel 304L (Optional SS316 Version)
–  EPDM gasket (Optional Food Grade Gasket)

– Versions for Snow, Hail and Dirt Protection are also available.

Explosion Panels for Transformer Enclosure Container

Container Arc-Flash Explosion Panels Australia

Dense Phase Conveying System for return of Baghouse Dust

Filquip was engaged by a customer to assist with the Design, Supply and Commissioning of a Dense Phase Conveying System to return the dust extracted from a build materials bag filling plant to the product storage silos, saving raw materials costs.

The baghouse unit onsite had a tendency to compact the collected dust into lumps and as such a DLP lump Breaker was included into the supply along with a new Rotary Valve airlock.

The design also included the ability to divert the dust collected into either the Dense Phase Conveyor to return it to the plant raw product storage or the collect it into bulk bags for sales. A Hardox Diverter Valve with Pneumatic actuation was supplied by Filquip to achieve this.

The Filquip equipment supplied included:

  • BARTONE 50 Dense Phase System, 50m Conveying Distance 2m3/hr throughput
  • DLP.035 Lump Breaker, with 3kw Motor
  • Hardox 250mm Diverter Valve, with 24vdc Pneumatic Actuator
  • RV10 Rotary Valve with 1.1kw Motor and Gearbox Combo
  • 350mm Size Pneumatically Actuated Slide Gate Valve.

 

Alumina Tri-Hydrate Bulk Bag Decanter with Weighing System

Filquip has designed and supplied a new Alumina Tri-Hydrate Bulk Bag Decanter with weighing system to automate the bulk bag unloading process for a customer so the correct weight of product is decanted from the screw conveyor on the bulk bag decanter into a mixing tank.

When required, the plant PLC specifes the weight of alumina needed in the mixing tank. The load cells on the system provide loss in weight feedback to help control the screw conveyor which meters out the Alumina from the bulk bag until the correct weight has been decanted into the tank.

The following Filquip equipment package was provided for this system:

  • SBB-HFF-M Bulk Bag Decanter with Monorail and 2T Electrical Crane Hoist
  • Bulk Bag Massaging System for improved product flow out of each bulk bag
  • Manual Isolation Slide Gate Valve between the bulk bag unloader and the Screw Conveyor
  • TX SS304 Screw Conveyor, 150mm Diameter, 3700mm long with 250mm flared and extended inlet cone
  • Support Skid Frame in SS304 PFC with integrated Load Cells, Summing Box and Weight Indicator
  • Integrated Control Panel with Local and Remote Operation modes
Loss in weight bulk bag unloader to screw conveyor    Loss in weight bulk bag unloader design

Sepcom Pig – Pig effluent separator

Filquip supplies a range of Solids-Liquids Separators designed to turn animal waste into a valuable resource. The SEPPIG unit turns pig effluent into a solids odourless organic fertiliser / soil conditioner. While the liquid phase turns into an enriched liquid fertiliser, which can also be used for recirculation in Biogas facilities.

Seppig Pig Waste Compactor